Industrial Heaters

Heatcon the versatile and economical tubular heating element lends itself to virtually.

Tubular heating elements have a variety of mounting and termination options making them highly popular among industrial customers. 

The Entire Range of Below Applications:

• Air heating
• Gas heating
• Liquid/chemical heating

Main Features:

• Better heat transition
• Considerable savings of the tool mass
• Easy Replacements
• Low energy consumption

Specifications:

• Heater Tube Sizes: Φ 8, 11mm 
• Grade of Protection for Enclosure:  IP 65, IP 67, ATEX, CCOE, Flame Proof
• Sheaths: SS 316, SS310, Inconel 600, Inconel 800, Titanium, Inconel 
• Type of Termination: Cable
• Element Wire Material: Kanthal

Duct Heater can be easily mounted on to the duct with flange, which allows easy installation.

There is an inbuilt thermostat which prevents over heating and insulation to avoid heat loss
theversatile and economical tubular heating element lends itself to virtually the entire range of below applications:

• Air heating
• Air conditioning
• Load banks
• Food processing
• Ovens/Walk in chambers

Specifications:

• Surface Wattage: 41 - 47 W/In²
• Heater Tube Sizes: 8, 11 mm
• Grade Of Protection For Enclosure: STD Fabricated or Flameproof (On Request)
• Type of Termination: Cable
• Connectors: Industrial Sockets or Special Connectors from Amphenol Connectors On Request
• Sheaths: SS 316, SS 310, Inconel 800
• Heater Type: With Fins & Without Fins (Tubular)
• Control: Thermostat, SSR, Thyristor, BMS, Contactor, Air Pressure Switch
• Voltage: 120 V, 415 V

Tubular heater are a type of resistance heater. They are made up of a metal tube that is coiled or wound into a spiral.
> Different  variety of metal sheats are used to manufacture tubular heaters based on tye and size of the industrial application
> The size and shape of the heaters can be customized easily depending upon the Industrial application it is going to be used for. And industrial applications upto 600 degree centigrade
> Applications :  Air heating, Gas Heating , liquid / chemical heating.
     Tubular heaters are particularly well suited for Industrial applications where high temperature are needed, such as in Industrial furnaces.  

    Tubular heaters can also be used in lower temperature applications,suach as in food warmers and hair  dryers.

High Density Catridge Heaters


High Density Catridge Heaters

Bobbin Heater are used with an external pipes usually for oil and gas heating, the main advantage is easy replacement and very efficient. The heating element is supported by the refractory bobbins. Bobbin heaters are also supplied with protection tubes.

Specifications:

• Heater Diameter: 25, 30, 35 mm
• Sheaths Grade: SS316, SS310, Inconel 800, Titanium 
• Voltage: 120 V, 230 V
• Type of Termination: Cable

The Coil Heater have maximum surface load and come with an IP rating for humidity-resistant coil heaters. 

Applications:

• Heating of manifolds 
• Heating of nozzles 
• Heating of sealed heads in packing Standard 

Dimensions: 

• 1.0 x 1.6 mm
• 1.3 x 2.3 mm
• 1.8 x 3.2 mm
• 2.2 x 4.2 mm
• 3.0 x 3.0 mm 

 

Connection options: 

• PTFE Insulated Leads 
• Glass Silk NI leads
• Ground wire 

Exit Options:

• Axial
• Radial
• In the mid

Tangential General Options:

• Straight
• Reflection tube
• Casted in brass 

 

Clamping Options:

• Tangential screw clamping band
• Axial screw clamping band
• Lock-System 

High Density Cartridge Heater is manufactured using the best materials and construction methods. Extensive quality & testing throughout the production process assures the continuous and superior performance of the heaters.

The swaged assembly produces a highly compacted heater that will have the ability for maximum element life & uniform heat transfer. These heaters last up to 10 times longer than normal un-compacted cartridge heaters.

Cartridge heater compacted by magnesium oxide offers high performance. With a maximum rating Wattage upto 70 Watts/Square inch & Temperature up to Power distribution & Inbuilt Thermocouple options are available.

Application:

• Liquid Immersion
• Plastic Molds
• Dies
• Labeling
• Medical Equipment
• Packaging Equipment
• Hot Stamping
• Sealing
• Injection Molding
• Hot Runner

Specifications:

• Standard Diameter: 6.5, 8, 9.5, 10, 12.5, 16, 19, 20, 22 mm
• Outer Sheath: Incoloy, Inconel 600, SS310, SS321, SS316, Brass
• Sealing: Cement, Silicon, Teflon
• Lead Wires: Teflon, SS Braided, Fiber Glass Insulated

Chemical Immersion Heater are used for heating highly corrosive liquids and chemicals, the entire range of below

Applications:

• Fuels
• Electroplating
• Gold Plating

Specifications:

• Element Wire Material: Kanthal 
• Heater Tube Sizes: 8, 11, 14 mm (Tubular); 25, 30, 50, 60, 80mm (Pipe/Cartridge Type) 
• Grade of Protection for enclosure: IP 65, IP 67, ATEX, CCOE, Flame Proof, STD  
• Type of Termination: Cable
• Connectors: Industrial sockets or special connectors from amphenol connectors on request 
• Sheaths: SS 316, Titanium, Silica, Quartz 

Teflon Coated Heater are mostly used in the process industry for heating harsh liquids & chemicals. These heaters are similar to immersion heaters as tubular heater is welded or brazed into a flange or threads and then the teflon is coated on to the tubes to resist the tube from corrosion of chemicals. 

Specifications:

• Heater Tube Sizes: 8, 11 mm 
• Grade of Protection for enclosure: IP 55, IP 65, ATEX, CCOE, Flame Proof
• Type of Termination: Cable
• Connectors: Industrial sockets or special connectors from amphenol connectors (on request) 
• Sheaths: SS 316, SS 310, Inconel 600, Inconel 800, Titanium

Flame Proof Heater are usually supplied with enclosures certified by certain agencies and can be used in all applications where flameproof enclosure is needed.

Features:

• Larger ratings achieved by a combination of enclosures
• Terminal box is certified
• Temperature classes A, B, C
• Elements are specially sealed to prevent moisture ingress
• Elements are individually replaceable on site without the replacing the whole unit.
• Withdrawable type elements available to facilitate replacement without draining the vessel
• Suitable and certified for use in high ambient temperatures
• Anti-condensation heaters fitted if required
• Elements are manufactured from 80/20 nickel chrome resistance wire with high purity compacted magnesium oxide powder sheathed within corrosion/erosion resistant tube

Sheath Material:

• Incoloy 800/825
• Inconel 600/625
• Titanium
• Stainless steel 316/316L
• Monel

Typical Applications:

• Fuel Gas
• Fuel Oils
• Water

Immersion Heaters are mostly used for heating liquids, heating gases and as tank heaters. Immersion heaters are tubular welded or brazed into a flange. The enclosure can be selected depending upon the applications and can be customized with ANSI standards flanges.

The Flexible Tubular Heater can be manually bent and this bending of the makes it easy to handle, simple to assemble. Available in different lengths. 

Main Features:

• Better heat transition 
• Considerable savings of the tool mass 
• Easy Replacements 
• Low energy consumption

Other Details:

• Standard Diameter/Dimensions: Φ 6.5 mm as well as in square shape (6 x 6 mm and 8 x 8 mm)
• Sheath Material: Nickel
• Terminal: 2.5

Bolt Heater are used to tighten large bolts in many applications. The shaft of the heater is inserted into the hollow bolt and then its heated to expand it, allowing further tightening of the nuts. 

Available in several dimensions and length to fit the requirement can be customized as per your size, hot zone and cold zone is also customized as per your requirement. 

Bolt Heater element lends itself to virtually the entire range of below applications:  

• Pressure Vessels: Turbines Die Blocks Cylinder Heads Pressure Vessels Compressors 

Specifications:

• Standard Sizes: 8, 10, 12, 14, 16, 19, 22 mm 
• Connectors: Industrial sockets or special connectors from Amphenol connectors (on request) 
• Sheaths: Inconel 600, Inconel 800 
• Standard Voltages: 230 V, 415 V